Na indústria metalúrgica, um laminador é algo que não pode ser ignorado, pois é o equipamento crucial na produção de aço. A função mais importante do sistema de refrigeração dos rolos é lubrificar a superfície do metal e remover o calor induzido pelo atrito e pela deformação.
É essencial dar grande importância ao tratamento do fluido refrigerante. Porque a qualidade e a limpeza do fluido refrigerante influenciam significativamente a qualidade e o estado da superfície dos produtos finais. Portanto, precisamos de um sistema de filtração antes que o fluido refrigerante
Para economizar custos, muitos fabricantes e plantas reciclam e reutilizam o fluido refrigerante. No entanto, os fluidos refrigerantes reciclados contêm grandes quantidades de impurezas.
Uma das impurezas universais é o óxido de ferro, que geralmente aparece na superfície das peças laminadas, além de poeira, que pode afetar gravemente a qualidade das peças laminadas e danificar o equipamento.
Os bicos podem ser facilmente bloqueados por contaminantes e afetar o desempenho de toda a linha de produção, fazendo com que os custos de manutenção aumentem consideravelmente.
Esta é uma situação que os fabricantes não desejam enfrentar. Para evitar esses problemas, geralmente empregam um sistema de filtração de fluido refrigerante no laminador.
Um sistema de filtração de fluidos refrigerantes para laminadores geralmente consiste em um grande tanque. Os fluidos refrigerantes sujos entram no compartimento de retenção de impurezas e passam pelo separador magnético.
Com a ajuda de um separador, eles podem ser direcionados para compartimentos semilimpos. E o próximo passo é o processo-chave: os fluidos refrigerantes são aspirados para os filtros autolimpantes. Uma válvula de controle de pressão garante que haja uma pressão constante fornecida ao laminador.
A partir da explicação, é fácil demonstrar a importância dos filtros autolimpantes. Em sistemas como este, interrupções não são aceitáveis. Um sistema de filtração convencional, que requer manutenção e limpeza regulares, não é suficiente.
Como discutido anteriormente, reconhece-se que esses fluidos refrigerantes devem ser filtrados antes da reutilização para alcançar um uso cíclico. Um sistema de fluido refrigerante para laminadores é essencial na produção metalúrgica, e a chave do sistema são os os filtros autolimpantes (Filtros Duplex).
O filtro de retrolavagem automático da Brother Filtration é frequentemente aplicado a esse tipo de sistema, pois pode se limpar automaticamente e fornecer filtração contínua. Os operadores não precisam desligar o sistema para realizar manutenção. Com o uso de um filtro automático de retrolavagem (filtro Duplex), a eficiência pode ser efetivamente melhorada e os custos de manutenção seriam reduzidos.
Para reutilizar e reciclar os fluidos refrigerantes dos laminadores, um sistema de filtração é essencial, e a melhor opção são os filtros autolimpantes. Aplicando um filtro de retrolavagem automático, as impurezas dos fluidos refrigerantes podem ser eliminadas e todo o equipamento protegido contra possíveis danos.
Dessa forma, a filtração contínua garante a eficiência e reduz o tempo de inatividade. Os operadores não precisam se preocupar com a manutenção do filtro, pois ele pode se limpar automaticamente com base no tempo predefinido ou na pressão diferencial.
A Brother Filtration é uma especialista em filtração profissional. Projetamos e fabricamos soluções de filtração perfeitas para diversas indústrias e aplicações. Nossos filtros autolimpantes automotivos são excelentes soluções para a filtração do fluido refrigerante em processos de laminação.
The ocean occupies most of our planet, and desalination has been used more and more widely over the past 20 years. By using reverse osmosis systems, we help desalination plants to do their job and further help more plants to solve the problem of water shortage.
Every chemical plant is inseparable from industrial water filtration systems. Whether it is the purification and filtration of raw materials and final products or the treatment of industrial wastewater and unwanted chemicals generated during the production process, industrial filtration is a top priority.
Most petrochemical industry products are stored in large containers, such as diesel, gasoline, and fuel oil. This type of storage is highly likely to lead to impurities in the products and affect the product quality. Our mission is to offer efficient and reliable filtration systems for the petrochemical industry so that purification is not a big challenge.
The extremely rapid growth of the pharmaceutical industry has created a greater demand for industrial filtration. Whether it’s upstream cell fermentation, purification, or filtration, we can provide the solution. In addition, We are committed to filtration and separation, protecting the reliability and safety of production equipment.
The food and beverage industry is closely related to the daily life and health of each of us. Therefore, we must meet higher standards to filter these products. As your experts, we help you improve product quality, reduce production costs, and safeguard everyone’s health.
Nature itself has the ability to treat wastewater. But with the huge increase in human production and living activities, it can no longer handle such large amounts of wastewater. We, as industrial treatment producers, help nature to share the burden of wastewater treatment.
Industrial wastewater from mining activities contains high volumes of heavy metals, particulates, and residual chemicals. Wastewater must be purified and filtered in order not to pollute our water resources. We help your plant meet wastewater discharge standards.
In order to extract oil more efficiently and conveniently, large amounts of water must be injected underground to ensure water pressure. And since precious water resources are limited, our technology allows wastewater to be purified so that it can be reused.
When it comes to marine filtration, the first scene that appears in people’s is usually the sea or seawater. But marine filtration is more than seawater. A crucial resource on this planet is seawater. Large amounts of seawater are needed to generate fresh water for drinking and irrigation in locations with a lack of fresh water, just as ships sailing on the ocean need a lot of it for ballast water to keep the ship balanced. Marine filtration is not only about the seawater, but also the transported seawater. The ballast water is a kind of transportation of water. The cargo ships load the seawater from one place and discharge it at another port. The seawater traveled with the cargo ship in ballast tanks. This is the point many people will be indifferent about, the filtration before the discharge of the ballast water. People are familiar that we can not drink seawater directly, because it contains large quantities of salt and contaminants. But why do we need filtration for ballast water? it is just the seawater discharge into seawater. With the development of the environmental protection concept and the perfection of the law, we are constrained to filter the ballast…
The science and practice of extracting metals or metal compounds from minerals and transforming them into metallic materials with specific qualities using a variety of processing techniques is known as metallurgy. With the development of technology and the metallurgy industry, the filtration market in this area grows quickly annually. The need for filtration is increasing and the filter equipment is also developing. In the metallurgy industry, the rolling mill coolant and lubricate system need a filtration system. Equipment coolant and lubricating oil need to be filtered to remove contaminants and accomplish recycling in the metallurgical process in order to save input costs. Filtration can help to extend equipment service life and help equipment stay at optimum level. Based on their different filtration needs and characteristic, they have respective suitable filtration elements. For the rolling mill coolant system, continuous filtration is crucial, so the automative self-cleaning filter is a great choice for this system. When it comes to the hydraulic and lubricating system, the most important point is to remove the tiny metal debris and other impurities generated due to thermalization. Depth filter cartridge can be the best choice for this operation, which can effectively eliminate the undesired micro impurities. Brother Filtration,…
The Paper industry has a centuries-old history, our ancients used the traditional way to produce paper, and now we use advanced technology to produce more delicate and high-quality paper for all kinds of uses. The tissue, the printing, publication, and the packaging, all need paper. Behind the pliable and smooth surface of a piece of paper, there are many procedures that need filtration. The starch slurry, which is the primeval form of the paper requiring filtration to improve the quality and eliminate the undissolved starch particles. The exquisite coated paper, you often find in magazines or the first few pages of a book, is processed by the coating technology. The coating paints also need to be filtered. According to the viscosity level, there are different types of filters suitable for low-viscosity and high-viscosity liquids. Water is the basic and key resource for many industries, pulp & paper is no exception. Using a filtration system to filter lakes or rivers’ water is a cost-effective way to do water resources management. Additionally, wastewater can be reused and lawful discharged after filtration. Filtration plays an important role in the pulp & paper industry, infiltration for this field, automative self-cleaning filter is the most…
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